Is it possible to completely eliminate hidden defects in timber?
Concern number one: hidden defects in the timber
One of the main challenges faced by furniture manufacturers, carpentry workshops and wood processing plants is the risk of failing to detect defects in raw materials at an early stage of production. Hidden defects can lead to structural problems, reduced aesthetics of the final product, as well as financial losses resulting from the need for reworking or even withdrawal of a batch of goods.
Why is it not always possible to detect defects in wood?
- The nature of the raw material – wood is an organic material in which defects can be hidden within the structure and invisible to the naked eye.
- Limitations of traditional inspection methods – visual and manual assessment, although crucial, does not allow for the detection of problems hidden deeper within the wood.
- Unpredictability of natural defects – knots, cracks, discolouration or internal delamination may only become apparent during trimming or mechanical processing.
- Uneven quality of raw material supplies – each batch of wood comes from different trees, which causes variability in parameters.
Failure to detect wood defects can result in:
- Deterioration of the final product quality, which affects customer opinions and the brand’s position on the market.
- Increased production costs when damaged components have to be replaced with new ones.
- Inconsistencies in production, causing delays in order fulfilment.
How do we solve this problem? Advanced wood scanning technology
As a renowned manufacturer of beech squares, Spec-Wood uses an innovative method of inspecting raw timber using MicroTec Golden Eye – one of the most advanced scanning technologies on the market. The process is similar to X-ray examination, but adapted to the requirements of the timber industry.
Key parameters of MicroTec Golden Eye scanning:
- Scanning speed: 100 metres per minute – allows for fast processing of large batches of wood.
- Recognition of 30 million colours – enables the detection of micro-damage and subtle differences in wood structure.
- 97% accuracy – the scanning system can identify almost all wood defects.
- Maximum cross-section of scanned wood: 70 mm – ensuring full inspection of even thicker elements.
Workstation inspections – an additional stage of quality control
In addition to scanning, at Spec-Wood we have implemented workstation inspections at every stage of production. Our qualified employees carry out detailed visual and manual checks to detect any irregularities that could be overlooked by automated systems. This allows us to monitor the quality of the timber on an ongoing basis, minimising the risk of defective raw materials in the finished components.
Benefits for your business
Thanks to the use of MicroTec Golden Eye scanning and station inspections, our customers receive raw materials free from hidden defects, which translates into:
- Reduction of production waste – fewer losses resulting from defective components.
- Lower processing costs – the timber supplied by Spec-Wood is optimally prepared for further processing.
- Higher quality of the final product – which builds brand reputation and customer satisfaction.
- Higher production efficiency – lower risk of downtime caused by defective raw materials.
Final inspection: Max Dry drying
In addition to scanning and on-site inspections, Spec-Wood uses its proprietary, patented Max Dry drying system, which is a key element in our production of beech squares and beech edging boards. This process allows for controlled stabilisation of wood parameters, ensuring optimal moisture content and eliminating microcracks.
The combination of MicroTec Golden Eye technology, stationary inspection and the Max Dry system provides a full guarantee that wood from Spec-Wood is of the highest quality, free from defects and ready for trouble-free production.
Summary
If you are concerned that hidden defects in wood may affect the quality of your furniture, it is worth choosing a proven supplier. Thanks to advanced MicroTec Golden Eye scanning technology, on-site inspections and the patented Max Dry drying process, Spec-Wood provides top-quality wood, eliminating the risk of hidden defects.
As a manufacturer of beech veneers and beech squares, we ensure the highest quality of raw materials at every stage of beech veneer production to meet the expectations of even the most demanding customers.
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